PENGARUH TIPE BANTALAN BOLA PADA POROS POMPA SENTRIFUGAL TERHADAP SINYAL GETARAN | Author : Ibnu hajar | Abstract | Full Text | Abstract :Centrifugal pumps are one of the most widely used pumps in the processing industry, such as the drinking water treatment industry, the oil processing industry and the palm oil mill, in addition to the simpler and cheaper maintenance costs. The most common problem with centrifugal pumps is damage to the shaft bearings caused by vibration, wear and misalignment. This paper discusses the effect of ball bearing type on the single-stage centrifugal pump vibration signal. The purpose of this research is to know and get the influence of ball bearing type on centrifugal pump shaft by measuring vibration signal. The pumps used in this study are centrifugal pumps that have a 9-meter pressure head, a flow rate of 3 liters / second and a power output of 746 watts. Research method by observing and analyzing vibration signal behavior consist of displacement, velocity and acceleration on centrifugal pump ball bearing at point P-01 and P-02 from axial, vertical and horizontal direction. Measurement of vibration signal is done by using Analog Vibrometer VM-3314A. Bearings used in this study are cylindrical roller bearing and roller ball bearings mounted on the centrifugal pump shaft to be observed and measure the vibration signal. Test results showed that the highest deviation 37,125 µm occurred bearing type ball bearing horizontal direction at the point of measurement P-02 high press 3 meter with flow debit 2,8 liter / second. While the lowest 27.1 µm deviation occurred in cylindrical roller bearing with 3 meter press and 2.8 liter / second flow rate. With the increase in the height of the tap on the centrifugal pump causes the decrease of pump vibration according to the load decrease at the pump, so for the centrifugal pump one level safer using cylindrical roller bearing type. |
| APLIKASI TEKNIK MANUFAKTUR VACUUM ASSESTED RESIN INFUSION (VARI) UNTUK PENINGKATAN SIFAT MEKANIK KOMPOSIT PLASTIK BERPENGUAT SERAT ABACA (AFRP) | Author : Abubakar Dabet1, Indra2, Teuku Hafli3 | Abstract | Full Text | Abstract :Abstrak
Inovasi dalam bidang material komposit menuntut terciptanya material yang lebih ramah lingkungan. Saat ini komposit serat alam (green material) patut dipertimbangkan menjadi material yang sangat berpotensi untuk mensubstitusi komposit serat sintetis sebagai material teknik. Serat alam mempunyai kekurangan karena mempunyai scatter sifat mekanik yang sangat besar. Salah satu cara untuk mengatasi kekurangan tersebut adalah melalui pemilihan proses manufaktur (fabrikasi) komposit. Tujuan penelitian ini adalah membuat prototype komposit plastik berpenguat serat abaca (AFRP) menggunakan metode Vakum (Vacum Assested Resin Infusion (VARI)). Semua spesimen dilakukan postcure pada suhu 800 C selama 2 jam. Sifat mekanik dari komposit dievaluasi uji tariknya. Komposit AFRP difabrikasi dengan fraksi volume (Vf) : 20%, 30% , 40%, serta ukuran spesimen uji (140x5x1) mm. Dengan proses fabrikasi sebagai berikut: 1) Serat abaca disusun dalam cetakan kaca yang memanjang sejajar (00) kemudian dimasukkan ke dalam kantong plastik vakum. 2) Resin dicampur hardener dialirkan kedalam cetakan yang sudah kondisi vakum. Metode cetakan ini dapat menghilangkan gelembung udara di dalam komposit sehingga diharapkan kekuatan tarik komposit menjadi lebih tinggi. Bahan-bahan yang diperlukan dalam penelitian ini adalah: Serat abaca, Resin BTQN 157-EX, Hardener MEKPO dan Wax. Peralatan yang diperlukan adalah: Instalasi cetak vakum, Alat uji tarik, Kamera digital, dan Scanning Electron Microscope (SEM). Penampang patahan diselidiki untuk mengidentifikasi mekanisme perpatahannya. Hasil penelitian menunjukkan bahwa kekuatan dan regangan tarik komposit memiliki harga optimum untuk (Vf) 40%, yaitu 257 Mpa dan 0.44%. Penampang patahan komposit diklasifikasikan sebagai jenis patah slitting in multiple area sehingga dapat disimpulkan bahwa komposit plastik berpenguat serat abaca memiliki potensi yang cukup besar untuk diaplikasikan sebagai material struktural.
Abstract
Innovation in composite materials demands the creation of more environmentally friendly materials. Currently the composite of natural fibers (green material) should be considered to be a material that has the potential to substitute synthetic fiber composites as engineering materials. Natural fibers have disadvantages because they have a very large mechanical properties scatter. One way to overcome these shortcomings is through the selection of a composite manufacturing (fabrication) process. The purpose of this research is to make prototype of plastic composite with abaca fiber (AFRP) using Vacuum Assured Resin Infusion (VARI)). All specimens were performed postcure at 800 C for 2 hours. The mechanical properties of the composites are evaluated by the tensile test. The AFRP composite is fabricated by volume fraction (Vf): 20%, 30%, 40%, as well as test specimen size (140x5x1) mm. With the fabrication process as follows: 1) Abaca fiber is arranged in a parallel laminated glass mold (00) then put in a vacuum plastic bag. 2) The resin in the mixed hardener flowed into a mold that has a vacuum condition. This mold method can remove air bubbles inside the composite so that the expected composite tensile strength becomes higher. The materials needed in this research are: Abaca fiber, BTQN 157-EX Resin, MEKPO and Wax Hardener. The necessary equipment are: Vacuum printing installation, Tensile test equipment, Digital camera, and Scanning Electron Microscope (SEM). Fault cross sections were investigated to identify the fracture mechanism. The results showed that the strength and composite tensile strain had the optimum price for (Vf) 40%, ie 257 Mpa and 0.44%. The composite fault cross section is classified as a type of broken slitting in multiple areas so it can be concluded that the plastic composite of abaca fibers has considerable potential to be applied as a structural material.
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